The beige best is finally up and running :-D
She is a 1984 Mk2 polo squareback or "breadvan" which started out as a humble little 1.05litre, 2 owners from new with a mere 52k clocked up in its life in sunny old wales. It was fairly nippy but i bought it with intentions of making it a sleeper.
I already had a 189bhp mk3 eaton'd G40 which was fast (click for a walkround video>
or click here to hear/see it on the rollers>
but by no means a sleeper so this fitted the bill nicely
Here she is
The interior is staying as it is, even the steering wheel lol
The car was in a really good condition
So, with a bigger things planned for the G40, the decision was made to take it off the road and take out it's original engine for use in the Mk2
Here's the powertrain spec
polo G40 1272cc bottom end (stock internals)
metal headgasket (raises compression to 8.3:1)
ported and polished head
51mm throttle body
Ported to death powder coated inlet manifold (inside and out)
b-r-motortechnik chip
G60 injectors
GT camshaft
emtec equal length turbo manifold
Water cooled saab T25 with .48 comp and .49 turbine housings
custom downpipe
supersport 2.5" exhaust system
lightweight flywheel
Helix paddle clutch
rebuilt G40 box with 100% locking LSD
uprated driveshaft
The engine was fitted and everything looked fine but then i fitted the turbo and realised why a mk2 turbo conversion is not seen as much as a mk3!!
There were some clearance issues with the turbo
This left my with three problems, where to put the oil cooler, the rad and the intercooler???
My first, quite frankly, stupid idea was to side mount the radiator
But this would not get anywhere near enough air to cool it. So i tried different ideas and decided to take the car to a radiator specialist who came up with the idea of a 4 core old school mini rad that would fit front mounted between the downpipe and n/s chassis leg. While this was being made a few things needed to be sorted.
Firstly, a nice phat 2.5" stainless exhaust system that i picked up fairly cheaply (probably due to the tailpipe lol)
I had to convert the car from carb the injection, a scrap Mk3 polo supplied it's fuel lines and lift pump/sender unit.
I had to pass the main pump loom through the boot floor
Next up was fitting the ecu and wiring loom, firstly i just placed it all in to get the engine running
[url="http://smg.photobucket.com/albums/v499/royalblue8vgti/?action=view