Flusted's 16VG60 "Unpimp das auto"

[waynos 0]

where did u get the bumper extension for the back? ive been looking for something like this for ages!

[g60greeny 0]

yeah flowed big valve head and 4 branch although ive suddenly lost loads of boost, hopin leak, but possible dead charger

 

hope its not the charger mate :cry:

[flusted 0]

its a complete rear bumper!

[waynos 0]

hehe i knew that was just testing you lol! where did u get it from, i havent seen a bumper like that before

[flusted 0]

Got it off of here, its a good fit which is unusual for fibreglass

[G60SC_Stoney 0]

ive suddenly lost loads of boost, hopin leak, but possible dead charger

 

sounds like a good excuse to get a BBM charger on there!

[flusted 0]

You dont need an excuse to buy 1 of them just im skint

[G60SC_Stoney 0]

just get a credit card to pay for it! the balls rollin' now mate! got to go with it! A rolling stone gathers no moss and all that! DO IT!!!

[Shaggy 0]

You will have a long wait if you want a BBM charger Aide... ordered mine back in feb! i am still waiting for it to arrive!! Damn Yanks!!

[G60SC_Stoney 0]

You will have a long wait if you want a BBM charger Aide... ordered mine back in feb! i am still waiting for it to arrive!! Damn Yanks!!

 

they are punishing you for selling your Corrado and i think you deserve it To be honest! :lol: )

[flusted 0]

heres a pic of it at a local meet on the island

 

And 1 of my mrs posing in front of her mk3 gti i built

[Guest]

rofl :lol:

 

scanned down the page and thought your missus had some heavily tattoo'ed legs! :lol:

[herisites 0]

rofl :lol:

 

scanned down the page and thought your missus had some heavily tattoo'ed legs! :lol:

 

Or just really baggy/saggy skin :pukeright: :lol:

[flusted 0]

ha ha, i see what what your saying now :lol:

[Toad 0]

No doubt it'll be added to Walesy's collection of girls leaning on VWs....

[flusted 0]

ok without a vw in the background

[praise b the LOweReD 0]

fair play to u mate.. u got some balls.. lots and lots of changes.. especially the colours..

 

and as some one else on here said if we all had same taste or all moded the same way.. be a bit boring wouldnt it..

 

keep up the good work !! :D

[flusted 0]

heres some progress pics of my 16v g60 conversion

 

Ive decided to pull my 8v lump out and replace with a 16v.

Progress so far

 

Todays summary

 

After id just ripped the bumper off

 

 

The 8v lumps last few moments before being taken out

 

 

Charger off and slam panel etc

 

 

And its out!

 

 

Took about 2 hours, just need to paint in under the bay and sort the wiring out which is tommorrows mission.

 

Heres some progress pics of block

 

Heres the engine straight out of a 16v corrado 1.8 139bhp

 

 

This is where i need to drill the block for oil return from the charger

 

 

oil return fitted

 

 

sump off

 

 

New windage tray

 

 

Bummer, it fouls the oil pump, out with the grinder

 

 

It fits!

 

 

just removed a bottom pulley from a 1.4 mk3 golf and its pretty much perfect alignment with the other pulleys!

No need to shave 6mm off!!! :smartass:

 

g60 on left, mk3 1.4 on right

 

pic of the mk3 1.4 bottom pulley, i think i might actually sit in too far?

 

 

My belt arrangement using a vr6 alternator mounted under the charger then a few cam belt tensioners here and there

 

 

when the original tensioner is pushing down on the belt, it does actually spin the water pump pulley, although it doesnt look like it in pic.

 

My alternative way of re-using the original water flange thaat houses the sensors for ecu and dash, just need to make a blank for the open end.

 

[flusted 0]

Just picked up a CTN code gearbox from passat TDI, should allow much better traction and higher top speeds in every gear

heres the block with gearbox fitted

 

 

got it sat in the bay

 

 

had to cut the rad support for clearance for alternator

 

 

Stacked head gaskets

 

 

Head on

 

 

Got my flipped inlet, here it is

 

 

I decided to cut up an old manifold i had, and cut the logo off to then glue on the new manifold so it looks more oem

 

 

Where the top part of the manifold has been flipped over and welded, the throttlebody flange needs re-shaping as the small and big butterflys are now different sides. heres what material needs taking off

 

 

I also took out this large lump that looks very restrictive for number 1 runner, and then match ported the throttlebody to the manifold

 

 

Here it is fitted

 

 

 

need to move the coil down slightly to add more clearance for the throttlebody pipe.

 

 

Just got to route the boost hoses then put the front back on

[Toad 0]

Awesome!!! You're making bloody good progress again. When do you expect to have it running?

[CorradoVR6-Turbo 0]

good work mate,glad to see you doing it yourself top man!

[flusted 0]

need to make an exhaust up for it but i want it running by end of the week, maybe start it tommorrow without the exhaust on it

[ben16v 0]

top marks, make sure you vid the start!

[mrbeige 0]

Fair play dude, nothing phases you at all! Top marks for effort and balls :lol: :lol:

[boost monkey 0]

And its out!

 

 

what's the red bits in this picture?