BigTartanJudge 0 Posted April 21, 2005 Hi, Can some of the more technically-minded people tell me if a set of high-spec 84 mm pistons would be suitable for fitting to a G60 block for use in an engine with a totally upgraded spec ? Much appreciated :D Quote Share this post Link to post Share on other sites
RACK 0 Posted April 21, 2005 They might be slightly too big. With boring the cylinders out to 84mm the walls could be on the thin side. I think 83mm is about the limit. Quote Share this post Link to post Share on other sites
h100vw 0 Posted April 21, 2005 83mm seems to be the normal oversize piston. Thats for 1900ish cc. To get more capacity usually involves a longer throw crank. Gavin Quote Share this post Link to post Share on other sites
W3RKD 0 Posted April 21, 2005 anyone who would bore your block to 84mm wants shooting Quote Share this post Link to post Share on other sites
VEEDUBBED 0 Posted April 21, 2005 I've checked the clearance with a G60 metal head gasket, there's plenty of saftey margin, I used to fit Lancia Delta intergrale pistons(84mm) into fiat uno turbo engines(81mm), 1301cc into 1500cc,using a normally asp. delta head gasket with no probs,exept broken gearboxes... Struan,that you mate?, if you do decide to fit the pistons try to get hold of a deck plate, heat the block/deckplate THEN bore the block, plateau hone/flex hone etc, You will have NO oil/blowby probs. And the piston/rings will hold 1.8 bar turbo press. no problem(with correct tuning..) Quote Share this post Link to post Share on other sites
Henny 0 Posted April 22, 2005 84mm pistons WILL fit into a PG/1H block.... ...and then the engine will last for about 10 minutes of running before the centre two bores crack and become one large wet oily mess... :roll: :lol: Ignore the spacing on the head gasket, look at a 1H or PG block from the crank end and you'll realise (if you have any mechanical experience) just why no-one uses more than 83mm pistons... It's a bit close in there with all of the oil and waterways around the cylinders! :crazyeyes: :lol: Quote Share this post Link to post Share on other sites
VEEDUBBED 0 Posted April 22, 2005 Strange,i've never encountered any problems on other engines when using 84mm pistons in 81mm bores,and i'm talking about heavily boosted small engines,the difference with,say, a fiat uno turbo engine(1301cc) and a Vw 8v block oil ways,coolant galleries is not a lot,their quite similer. One could say that about trying to turbocharge an M3 bmw(new shape),that can't be done because that engine's bores are maxed out already,one has to use the 2.8 block,not the 3.2. Anyway,if you do go ahead and use these pistons the most important thing is that the boring work has to be done very accuratly prefrebly using a heated deck plate. Quote Share this post Link to post Share on other sites
Henny 0 Posted April 25, 2005 VEEDUBBED, I'm not saying you can't run 84mm pistons in an 81mm uno block or other engines... I'm saying you CAN'T use 84mm pistons in a G60 block! :roll: There are oilways VERY close to the linings of the cylinders in the G60 engine... in fact, one of them actually goes through the liner at the bottom where the oil squirter which cools the bottom of the piston crown comes through! :lol: The FACT is that you CAN overbore the block to 84mm without hitting any oilways and waterways, BUT as soon as you use the engine in anger with any level of boost the cylinder walls WILL crack (normally between 2 and 3) :roll: Quote Share this post Link to post Share on other sites